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gtflowcontrolsystem

J

gtflowcontrolsystem

gtflowcontrolsystem

Bagalore, Karnataka, India

Engineering Products - Manufacturer,
Proprietorship Firm Since 2006

We are pleased to introduce Genuine Technologies as a modest organization promoted by experienced technical engineers with excellent service support.

Genuine Technologies, Located at #407, J.C.Nagar Behind Water tank 3rd Stage, 4th Block Basveswaranagar Bangalore –560 079 India, specializes in the production of custom designed Weighing and Automation systems in addition to Temperature Indicators, Temperature Controllers and Water Level controllers. Machines manufactured by Genuine Technologies meet acceptable standards, ensures accuracy and ease of operation.

Some of the products manufactured by us are Filling, Dispensing systems for Edible Oil, Vanaspathi, Ghee, Condensed Milk, Lube Oil and other flow able liquids and granules.

Additional product range includes weighing automation like Tank Weighing system, Hopper weighing systems , industrial weighing automations and related components like Load Cells, Controllers etc.,

Gaseous filling like Carbon di Oxide and Nitrous Oxide filling system in cylinders are our active products.

Any custom built system can be developed as per the required specifications.

We would like to emphasis committed services supported by experienced and dedicated team of service engineers to ensure smooth production line and less down time.

We request you to kindly forward your enquiries and refer next pages for more detailed specification on products.



Products :

Liquid Filling Machine (Can Filling/Tin Filling) Genuine technologies Automatic Filling Machines are used for filling edible oil, lube oil, chemicals and other free flowing liquids in CAN / TINS. This filling machine consists of a weighing platform, electronic filling controller and pneumatically operated dual stage valve. These machines ensure accurate and hygienic filling. The Tin and Can Filling Machines are available in two models-Standard Model and Economy Model. Standard Model Economy Model Application In Edible Oil/Vegetable Oil, Lube Oil, Chemical and Food processing industries. Features: • Simple and user-friendly. • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense. • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password security for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Fast sampling with digital filtering technique. Operation The Genuine technologies mainly consists of a weighing pan, filling controller and a dual stage pneumatically operated valve. The Filling Controller is a micro-controller based control circuit. The weighing platform is mounted on a loadcell that senses the weight during filling. While filling, the loadcell provides continuous output to the filling controller to control the valve at the required value. The dual stage pneumatic valve operates in “coarse”, “fine” and “dribble (or restart) “modes as per the set parameters made in the filling controller. The filling valve is a stainless steel valve and it is coupled with pneumatic cylinders in series to have coarse and fine opening. The filling controller consists of: - • A keyboard of 4 x 4 matrix keys (2 x 3 in the case of Economy model) to set various parameters. • A Control Panel with Emergency Off, Start - Stop push buttons. • An Auto / Manual Selector switch. • A seven-segment LED display to indicate the filling quantity and other parameters. • Electrical, electronic and pneumatic circuits to control the filling valve as per the loadcell output and set values. The liquid stored in an overhead tank or a pumping line is directly connected to the inlet of the filling valve. Enter the filling quantity and other parameters through the keyboard. After entering the required parameters, place the container to be filled on the weighing platform and press the “start” button provided on the control panel to start the filling operation. The filling gets cut off automatically as per the set parameters. TECHNICAL SPECIFICATIONS System Can Filling Tin Filling Capacity 250 g - 5 kg 5 kg - 20 kg Resolution (e) 5 g 10 g Accuracy ± 2 e ± 2 e Display 12 mm, 7 Segment LED, 2 No 12 mm, 7 Segment LED, 2 No Keys 4 x 4 Matrix Keyboard 4 x 4 Matrix Keyboard Mode of operation Auto / Manual (Selectable) Auto / Manual (Selectable) Totaliser Cum.Wt, No. Of Tins Cum.Wt, No. Of Tins Load sensors Strain gauge based Strain gauge based Platform 250 mm x 250 mm 350 mm x 350 mm Overload capacity 150% 150% Power Supply 230 V AC, 50 Hz 230 V AC, 50 Hz Air Pressure 5-6 kg / cm2 5-6 kg / cm2 ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Barrel Filling Machine Genuine technologies Barrel Filling Machine consists of a filling controller, weighing platform and a dual stage filling valve. The filling controller is microprocessor based with a fast sampling ADC. The weighing platform is mounted on a loadcell that senses the weight during filling and sends the signal to the filling controller. The dual stage filling valve is pneumatically operated in “coarse” and “fine” modes to achieve the required accuracy. The barrel filling machine is provided with an additional roller ramp (optional) for easy placement and removal of barrels from the weighing platform. Application In Edible Oil/Vegetable Oil, Lube Oil, Chemical and Food processing industries. Features: • Simple and user-friendly. • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense. • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password security for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Fast sampling with digital filtering technique. • Local Control Panel for easy operational control. Operation After entering the required parameters through the keyboard, the barrel to be filled is placed on the weighing platform. Press the “start “button on the local control panel to start the filling operation. The filling commences in “coarse” mode with the liquid pumped through the filling valve assembly, then switches over to “fine” mode with the pump getting switched off and finally to “super fine “mode to achieve the accurate set weight. The filling gets cut off automatically as per the set parameters. TECHNICAL SPECIFICATIONS System Barrel Filling Machine Model GT- BFM Capacity 50 – 200 kg Resolution (e) 100 g Accuracy ± 1e Quantity Setting Through Keyboard Display 12 mm, 7 Segment LED, 2 rows. Keys 4 x 4 Matrix Printer Interface Optional (RS - 232 Interface) Mode of operation Auto / Manual (Selectable) Totaliser Cum.Wt, No. Of Barrels Load sensors Strain gauge based Platform 700 mm x 700 mm with rollers Power Supply 230 V AC, 50 Hz Air Pressure 5-6 kg / cm2 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Ketchup/Jam Filling Machine Genuine technologies Ketchup/Jam Filling Machine is primarily designed to fill hot jam, ketchup, squash, fruit pulp/crush etc. The system is of SS 304 construction and consists of a weighing platform, filling controller and a dual stage pneumatically operated valve. The weighing platform is mounted on the load cell to sense the weight during filling. While filling, the load cell gives continuous output to the filling controller to control the valve at the required set level. The dual stage pneumatic valve operates in “coarse” and “fine” mode as per the set values in the filling controller. The filling controller is having a keyboard of 2 x 3, matrix to set various parameters. The controller is having a seven-segment LED display to indicate the filled quantity and other parameters. The filling controller consists of electrical, electronic and pneumatic circuits to control the filling valve as per the load cell output and set values. A start button is provided on the control panel to press and start the filling operation. The filling gets cut off automatically as per the set values. Application In food processing industries. Features: • Simple and user-friendly. • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense. • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password security for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Fast sampling with digital filtering technique. • SS 304 construction, specially designed for food processing industries for hygienic filling. TECHNICAL SPECIFICATIONS System Ketchup / Jam Filling Machine Capacity Max: 1000 g Min: 200 g Resolution (e) 2 g Accuracy ± 2 e No. Of fillings per minute (200 gms.) 6 Bottles Filling Platform 150mm x 150 mm Stainless Steel (SS 304) Load Sensor Strain gauge based Loadcell Filling Valve Pneumatically operated 2 position valve Features of the electronic Control Panel LED Display, keyboard to set the quantity, start push button, set, achieved, cumulative quantity, display Net/gross mode filling selection MOC of Filling Valve SS 304 Airline requirement 5-6 kg / cm2 Power line requirement 230 V AC, 50 Hz ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Paint/Solvent Filling Machine Genuine technologies Automatic Paint/Solvent Filling Machines are used for filling paints and solvents in CANS / TINS. The electronic filling controller and all electrical terminals are housed in flameproof enclosures that enable the machine to be operated in hazardous environments. The weighing platform is mounted on a loadcell that senses the weight during filling and sends the signal to the filling controller. The platform is made height adjustable to accommodate a wide variety of containers. Roller platforms are also provided for easy conveying of filled containers. The Paint/Solvent Filling Machines are available in two models-Standard Model and T-Model. Standard Model The Standard Model is suitable for fast filling of higher quantity of paints and solvents. In this system, the paint/solvent stored in an overhead tank is pumped through a filling valve by means of a diaphragm pump for fast filling operation. The material gets filled into the containers as per the set parameters. The filling valve is of SS 304 construction and easily detachable for cleaning purposes after each batch of filling. The dual stage filling valve is pneumatically operated in “coarse” and “fine” modes to achieve the required accuracy. The T-Model is best suited for accurate filling of smaller quantities of paints and solvents. This system consists of an intermediate storage tub in which the level is maintained for uniform discharge of material. A pneumatically operated float valve maintains the level of material in the tub. The tub has a dual stage filling valve that is pneumatically operated in “coarse” and “fine” modes to achieve the required accuracy. Application Paint/Solvent manufacturing industries. Features: • Simple and user-friendly. • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense. • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password security for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Fast sampling with digital filtering technique • Flameproof enclosures for electronic/electrical controls suitable for operation in hazardous environment • Height adjustable weighing platform to accommodate wide range of containers. • Valves of all metal (SS 304) construction, easy to clean. Operation Enter the filling quantity and other parameters through the keyboard. After entering the required parameters, place the container to be filled on the weighing platform and press the “start” button provided on the control panel to start the filling operation. The filling gets cut off automatically as per the set parameters. In the Standard Model, the filling commences in “coarse” mode with the liquid pumped through the filling valve assembly, then switches over to “fine” mode with the pump getting switched off and finally to “super fine “mode to achieve the accurate set weight. In the T-Model, the dual stage filling valve provided on the tub is pneumatically operated in “coarse” and “fine” modes to achieve the required accuracy. TECHNICAL SPECIFICATIONS (Standard Model) System Paint /Solvent Filling Machine Capacity 5 kg - 30 kg Resolution (e) 20 g Accuracy ± 2 e Load Sensor Strain gauge based Load cell Platform 350 mm x 350 mm Stainless Steel Auto tare Keyboard selectable Display 13 mm, 7 segment LED Features of the Control panel Flame proof enclosure, LED display, Keyboard to set the required quantity Airline requirement 5-6 kg / cm2 Power line requirement 230 V AC, 50 Hz with Flame proof cable and Socket TECHNICAL SPECIFICATIONS (T-Model) System Paint /Solvent Filling Machine Capacity 200 g - 5 kg Resolution (e) 5 g Accuracy ± 2 e Weighing Platform 250 mm x 250 mm SS top Display 7 Segment ½" LED display Features of the Control panel Flameproof indicator, LED display, Keyboard to set the required quantity Filling valve Assembly Pneumatically Operated dual stage valve Intermediate Tank Capacity and MOC 50 litres, SS 304 Airline requirement 5-6 kg / cm2 Power Supply 230 V AC, 50 Hz with Flame proof cable and socket Adhesive Filling Machine Genuine technologies Adhesive Filling Machine consists of a weighing platform, a filling valve assembly consisting of pneumatically operated and manual valves, valves supporting structure, flameproof electronic controller with keyboard and necessary product pumping arrangements. They are designed for filling viscous liquids. The electronic filling controller and all electrical terminals are housed in flameproof enclosures that enable the machine to be operated in hazardous environments. The weighing platform is mounted on a loadcell that senses the weight during filling and sends the signal to the filling controller. The platform is made height adjustable to accommodate a wide variety of containers. Roller platforms are also provided for easy conveying of filled containers. Application Adhesive, Resin, Paint, Solvent manufacturing industries. Features: • Simple user-friendly machine. • Programmable Set Point for coarse feed, fine feed, in-flight correction & zero margin. • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password facility for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Fast sampling with digital filtering technique. • Flameproof enclosures for electronic/electrical controls suitable for operation in hazardous environment. • Height adjustable weighing platform to accommodate wide range of containers. • Designed to handle free flowing as well as very viscous liquids. Operation Enter the required filling quantity through the keyboard of the control panel and place the container for filling on the weighing platform. The dual stage filling valve assembly operates in “coarse” and “fine” feed. While achieving the set weight, the filling gets cut off automatically as per the set parameters. Remove the filled container and replace it with a new one. TECHNICAL SPECIFICATIONS System Can Filling Drum Filling Capacity 500 g - 5 kg 5 kg - 20 kg Supply of the Adhesive By overhead tank (gravity) By Pump (customer’s scope) Resolution (e) 5 g 10 g Accuracy ± 2e ± 2e Load sensors Strain gauge based Strain gauge based Operating Temperature 5° C - 50° C 5° C - 50° C Features of the control panel LED display, keyboard to set the quantity. Set, achieved and cumulative quantity display LED display, keyboard to set the quantity. Set, achieved and cumulative quantity display Platform 250 mm x 250 mm SS Top 350 mm x 350 mm with MS rollers Power Supply 230 V AC, 50 Hz 230 V AC, 50 Hz Air Pressure 5-6 kg/ cm2 5-6 kg / cm2 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Resin Filling Machine Genuine technologies Resin Filling Machine consists of a weighing platform on an adjustable pedestal, intermediate storage tank fitted with filling valve, pneumatic inlet valve operating with automatic level sensor, heating arrangement for the intermediate tank and an electronic / electrical control panel. The hot resin from the main storage tank will be pumped into the intermediate tank of the filling system. The pneumatically operated inlet valve and the level sensor maintain a constant level in this tank. The resin is filled into the cans by operating plunger valve. The plunger valve operates in “coarse” and “fine” feed to achieve the required accuracy. The cans will be placed on the weighing platform mounted on a loadcell that continuously monitors the quantity of filling. The electronic controller is having a keyboard to set the required quantity. The filling will be cut off once the set weight is achieved. A band heater with thermostat arrangement is provided to maintain the resin temperature in the intermediate storage tank. Necessary temperature insulations are also provided for the intermediate tank Application Resin manufacturing industries. Features: • Simple user-friendly machine. • Programmable Set Point for coarse feed, fine feed, in-flight correction & zero margin. • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password facility for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Fast sampling with digital filtering technique TECHNICAL SPECIFICATIONS System Resin Filling Machine Capacity 50 g - 500 g Resolution (e) 2 g Accuracy ± 1e Platform size 150 mm x 150 mm Filling Valve Pneumatically Operated Level Monitoring in intermediate tank By Float Sensor Filling platform Height adjustment Pneumatically operated Electrical system class Non-flame proof Features of the Electronic Control Panel LED display, Keyboard to set the quantity ON & Emergency OFF switch, Cumulative, Batch & Quantity Totaliser Heating system for the intermediate Storage tank By band heaters provided around the sides of the tank with thermostat Power Supply 230 V AC, 50 Hz with Flame proof cable and socket Air Supply 5-6 kg / cm2 Diesel Filling Machine Genuine technologies Diesel Filling Machines are used in Automobile/Truck manufacturing industries for filling diesel into the fuel tanks of vehicles during assembly. The volumetric Diesel Dispensers consist of a positive displacement flowmeter to accurately measure and dispense the required quantity of diesel into the fuel tank. A gear pump driven by flameproof induction motor, pumps the diesel into the fuel tank from the storage facility through pneumatically operated valves and the flowmeter. The Diesel Dispenser is provided with audio-visual signals to indicate filling as well as completion of the filling cycle. A microcontroller based electronic control panel that has a flexible keyboard for setting the required filling quantity monitors the operation of the Diesel Filling Machine. Application Automobile/Truck manufacturing industries. Features: • Provision for external batch start. • Cumulative totaliser, batch totaliser etc. • Password facility for keyboard settings. • Full scale calibration through keyboard. • Resolution, Decimal point selection through keyboard. • Multi-loop checking for consistency of filling. • Positive displacement flowmeter with pulser output for accurate flow measurement. • Audio-visual indication for filling-in-progress/set achieved • Dual side outlets (LH & RH) for flexibility of operation Operation Select the required quantity and press the start button on the control panel to start the filling operation. A rotary gear pump driven by flameproof induction motor, pumps the diesel into the fuel tank from the storage facility through pneumatically operated valves and a positive displacement flowmeter. A suction filter of 149 microns is provided at the inlet of the Diesel Dispenser to filter the diesel of any foreign particles from entering into the system. The filling gets cut off automatically when the set quantity is achieved. TECHNICAL SPECIFICATIONS System Diesel Filling Machine Capacity Max. 100 Litres Resolution (e) 20 ml Accuracy ± 0.5% of the full scale Settings Through key board Features of the Control panel Micro Controller based with flexible key board to set the dispensing quantity, LED display for the set and achieved quantity, cumulative quantity display Suction Filter 149 microns Set point locking system Through password Indications Audio – Visual indication for the set & achieved quantity Size of the display 1” size, 7 segment, LED display Filling Pump and Motor Gear pump and flameproof motor Flow measurement By positive displacement flowmeter with pulser output Power supply for the control circuit 24 V DC & 230 V AC Airline Requirement 5-6 kg / cm2 Power Supply 230 V AC, 50 Hz & 3 Phase 440 V with Flameproof cable and socket Automatic Oil Vending Machine Genuine technologies Automatic Oil Vending Machines are being used for selling loose oil in the market. This machine ensures an accurate and hygienic vending of oil. Oil Vending Machines are operating with pumps or by gravity flow of oil from a storage tank. They are designed to vend a maximum of four different types of oil. The quantity to be filled is set in any of the four nozzles depending upon the customer’s requirement. The set, achieved and cumulative quantity is displayed in grams or millilitres. Application Edible Oil/Vegetable Oil manufacturing industries and Retail outlets. Features: • Simple Installation. • Good Accuracy and High Resolution. • Micro Controller based Operation. • Automatically Shuts OFF at the Preset Value. • Totalizer for Cumulative, Batch and Price. • EEPROM for Parameter Memory Backup. • Fast Sampling with Digital Filtering Technique. • Software Calibration. • Auto Tare Facility. Operation The Genuine technologies Automatic Oil Vending Machine is designed to dispense a maximum of four types of oils from the overhead tank. The selection of oil can be done with the help of a Rotary Switch located on the front panel. The container in which oil needs to be filled is to be placed on the weighing platform and the required quantity is selected through the keyboard of the control panel. While pressing the “start” key the weight of the container gets tared off and the electrically operated flow control valve gets opened to fill the required quantity into the container. The display indicates the dispensed quantity and the price of the same. TECHNICAL SPECIFICATIONS System Automatic Oil Vending Machine Capacity Max.: 6000 ml Min.: 250 ml Resolution (e) 5 ml Accuracy ± 1e Set entry Keyboard through code Display 12 mm, 5 digit, 7 Segment LED Tare Auto tare / Press tare Feed Pump / Gravity Outlet Nozzle One (optional upto 4) P.F.Contact One (0.3 A / 230 V AC) Totaliser Cumulative, Batch Start Micro switch / Keyboard Keys 16 No snap action Solenoid Electrical Platform size 250 mm x 250 mm with SS top Supply voltage 230 V AC, 50 Hz, Single Phase





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Bag Filling Machine Genuine technologies Bag Filling Machine is easy to operate and comes loaded with a host of user friendly features like programmable set points, ....

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Liquid Filling Machine (Can Filling/Tin Filling) Genuine technologies Automatic Filling Machines are used for filling edible oil, lube oil, chemicals and other free fl....


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gtflowcontrolsystem

#407
4th main
3rd stage
bagalore - 560079 (Karnataka) India



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